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Pipe M/C Summary (26-27), Garden Pipe M/C Summary (26-27), HDPE M/C Summary (26-27)
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Showing each plant's latest reporting day — Injection Moulding 29-07-2026, PTMT 29-07-2026, Tanks (VN) 29-07-2026, Tanks (WB) 29-07-2026, Pipe & Fitting 28-07-2026, Tanks (KH) 23-07-2026, Garden Pipe 01-07-2026. A plant with no recent daily data isn't shown.
52 flag(s)
12/14 files · 83/90 machines · 3/3 months ›
Preparing AI analysis…
Analytics · Diagnostics · Red Flags · Recommended Actions — computed numbers, AI interpretation.
⚠ Reconciliation issue — 1 flag(s)
Daily-first vs summary grid — Recomputed only — no summary grid
Mixed units in this view — figures are recomputed daily-first; open a single plant for a one-figure reconciliation against its final sheet.
Management Commentary
AI prose · computed numbers
Across 103 moulds in this summary period, the operation achieved a utilisation rate of 82.9% and an output efficiency of 71.8%, indicating that while machines are running for a reasonable proportion of available time, productivity against the ideal baseline still has room to improve. The most pressing concern is the rejection rate of 44.56%, which is significantly elevated and suggests a quality issue that warrants immediate investigation across the mould base, as nearly half of all output is failing to meet standard. Runner and lumps waste remains relatively contained at 0.3%, and machine efficiency of 68.7% points to further opportunity to close the gap between actual hours of 1,436 and the ideal benchmark of 1,732 hours.
Out.Eff
71.8%
Output
37,652 kg
189,500 Ltr
Reject %
5.3% kg
0.0% Ltr
Util.
82.9%
Runner %
0.3%
Attain.
0.0%
Monthly source — Output Efficiency & Utilisation shown. True OEE (with A/P/Q) needs daily shift logs.
Output
Detailed Data
| Mould | Output | Run Hrs | Runner % | Reject % | Utilisation % |
|---|---|---|---|---|---|
| WCT-3LL-05 | 24,000 | 0.0 | 0.00% | 0.00% | 0.0% |
| WCT-3LL-07 | 15,000 | 0.0 | 0.00% | 0.00% | 0.0% |
| WCT-3LL-10 | 23,000 | 0.0 | 0.00% | 0.00% | 0.0% |
| WT-3LC-05 | 8,000 | 0.0 | 0.00% | 4.35% | 0.0% |
| WT-3LL-05 | 12,000 | 0.0 | 0.00% | 4.99% | 0.0% |
| WT-3LL-07 | 6,000 | 0.0 | 0.00% | 2.94% | 0.0% |
| WT-3LL-10 | 8,000 | 0.0 | 0.00% | 1.15% | 0.0% |
| WT-3LL-15 | 3,000 | 0.0 | 0.00% | 1.72% | 0.0% |
| WT-3LL-20 | 2,000 | 0.0 | 0.00% | 0.00% | 0.0% |
| WT-4LC-05 | 12,000 | 0.0 | 0.00% | 3.85% | 0.0% |
| WT-4LC-07 | 15,000 | 0.0 | 0.00% | 2.56% | 0.0% |
| WT-4LC-10 | 24,000 | 0.0 | 0.00% | 2.00% | 0.0% |
| WT-4LL-05 | 4,000 | 0.0 | 0.00% | 3.85% | 0.0% |
| WT-4LL-07 | 12,000 | 0.0 | 0.00% | 1.89% | 0.0% |
| WT-4LL-10 | 20,000 | 0.0 | 0.00% | 1.17% | 0.0% |
| WT-4LL-15 | 1,500 | 0.0 | 0.00% | 1.43% | 0.0% |
Validation Flags
⚠
RECONCILE FAIL — computed output 227151.83 ≠ row sum 229166.83