Machine Planning · Data

Reference inputs for optimiser — versioned per month

🔧 Plumbing (Pipes + Fittings) ⚙️ PTMT
1 · Compound Recipes 8 cards

Edit wastage factor per card. All other fields are seeded from source and reset-to-default. Live totals update as you type.

pipe CPVC

Componentkg₹/kg
RESIN J-700 100.00 110.00
SUPER PACK1 25.00 276.00
UPVC-MTM 0.25 850.00
WAX-617 0.20 495.00
WAX-629 0.20 555.00
Total kg: 125.65
Total ₹: 18322.5
₹/kg (eff.): 147.28

fitting CPVC

Componentkg₹/kg
CG-122 50.00 175.00
Total kg: 50.00
Total ₹: 8750.0
₹/kg (eff.): 176.75

pipe UPVC

Componentkg₹/kg
CACO3 30.00 9.00
CAZN SUPERPACK 3.80 150.00
PE-WAX 0.50 133.00
RESIN-K67 125.00 66.00
TIO-2 2.50 256.00
Total kg: 161.80
Total ₹: 9796.5
₹/kg (eff.): 61.15

fitting UPVC

Componentkg₹/kg
B-564 IMPACT MODIFIER 2.50 245.00
CACO3 5.00 9.00
PA-20/912 2.50 240.00
PE-WAX 0.20 133.00
PUROSOL SF 0.40 210.00
RESIN-K57 100.00 73.25
TIO-2 1.50 256.00
UPVC-MTM 2.00 850.00
WAX-617 0.20 495.00
Total kg: 114.30
Total ₹: 10876.1
₹/kg (eff.): 96.11

pipe SWR

Componentkg₹/kg
305B ONE PACK STABILIZER 0.60 138.00
B-564 IMPACT MODIFIER 0.50 245.00
CACO3 2.00 9.00
CARBON-BLACK 0.04 295.00
CS 0.40 94.00
DBP 0.75 113.00
GRINDING 100.00 70.00
PA-101 0.50 258.00
PE-WAX 0.20 133.00
TIO-2 0.50 256.00
Total kg: 105.49
Total ₹: 7641.1
₹/kg (eff.): 73.16

fitting SWR

Componentkg₹/kg
CACO3 6.00 9.00
CARBON-BLACK 0.00 295.00
RESIN-K57 100.00 73.25
SUPER1PACK 6.00 263.00
TIO-2 1.00 256.00
Total kg: 113.00
Total ₹: 9213.0
₹/kg (eff.): 82.35

pipe AGRI

Componentkg₹/kg
CACO3 16.00 9.00
CARBON-BLACK 0.04 295.00
CAZN SUPERPACK 2.70 150.00
CPE 0.00 95.00
PE-WAX 0.40 133.00
RESIN-K67 100.00 66.00
TIO-2 1.00 256.00
Total kg: 120.14
Total ₹: 7470.0
₹/kg (eff.): 62.80

fitting AGRI

Componentkg₹/kg
B-564 IMPACT MODIFIER 2.00 240.00
CACO3 6.00 9.00
CARBON-BLACK 0.04 295.00
MTM TIN-502 2.00 570.00
PA-20/912 2.50 240.00
PE-WAX 0.30 133.00
PUROSOL SF 1.00 210.00
RESIN-K57 100.00 73.25
SUPER1PACK 0.00 263.00
TIO-2 1.00 256.00
WAX-617 0.20 495.00
Total kg: 115.04
Total ₹: 10215.7
₹/kg (eff.): 89.69
2 · BOM Weights 1426 rows
3 · Production Per Hour 438 rows 196 estimated
4 · Pipe Routing 269 items · 9 machines
5 · Fitting Routing 207 item-machine rows
6 · Parameters

Compound & scheduling parameters. Material fallback rates apply when an item has no seeded per-hour rate of its own.

Waste % Override

0 = use measured rate from Report-15

Pulverizer %

Default 25%

Min Run Block (h)

Min DAY-shift block — default 2 h

Material fallback rates (kg/hr) — used when no per-item rate is seeded

CPVC fallback

Default 145.6 kg/hr

UPVC fallback

Default 250 kg/hr

SWR fallback

Default 295 kg/hr

AGRI fallback

Default 300 kg/hr
Follow-Up RAG Thresholds

Green → Amber (%)

Default 10%

Amber → Red (%)

Default 25%

Hours Deviation (%)

Default 15%