Across 103 mould records in this Age-in-Efficiency view, output efficiency stands at 71.8% against a machine efficiency of 68.7%, with utilisation at 82.9%, indicating that moulds are being kept in productive use for a reasonable proportion of available time. The most pressing concern is the rejection rate of 44.56%, which is exceptionally high and warrants immediate investigation into whether ageing moulds are producing out-of-tolerance parts or whether process parameters need adjustment as moulds accumulate cycles. Runner and lump waste is comparatively low at 0.3%, suggesting material handling is not a significant contributor to losses, and focus should therefore be directed squarely at reducing part rejects to recover the substantial gap between good output of 225,152 units and the ideal output benchmark of 32,560 equivalent units across this mixed-unit population.
Efficiency %
Detailed Data
| Mould | Output (kg) | Ideal Hrs | Actual Hrs | Efficiency % |
|---|---|---|---|---|
| WCT-3LL-05 | 24,000 | 0.0 | 0.0 | 0.0% |
| WCT-3LL-07 | 15,000 | 0.0 | 0.0 | 0.0% |
| WCT-3LL-10 | 23,000 | 0.0 | 0.0 | 0.0% |
| WT-3LC-05 | 8,000 | 0.0 | 0.0 | 0.0% |
| WT-3LL-05 | 12,000 | 0.0 | 0.0 | 0.0% |
| WT-3LL-07 | 6,000 | 0.0 | 0.0 | 0.0% |
| WT-3LL-10 | 8,000 | 0.0 | 0.0 | 0.0% |
| WT-3LL-15 | 3,000 | 0.0 | 0.0 | 0.0% |
| WT-3LL-20 | 2,000 | 0.0 | 0.0 | 0.0% |
| WT-4LC-05 | 12,000 | 0.0 | 0.0 | 0.0% |
| WT-4LC-07 | 15,000 | 0.0 | 0.0 | 0.0% |
| WT-4LC-10 | 24,000 | 0.0 | 0.0 | 0.0% |
| WT-4LL-05 | 4,000 | 0.0 | 0.0 | 0.0% |
| WT-4LL-07 | 12,000 | 0.0 | 0.0 | 0.0% |
| WT-4LL-10 | 20,000 | 0.0 | 0.0 | 0.0% |
| WT-4LL-15 | 1,500 | 0.0 | 0.0 | 0.0% |