Showing each plant's latest reporting day — Injection Moulding 29-07-2026, PTMT 29-07-2026, Tanks (VN) 29-07-2026, Tanks (WB) 29-07-2026, Pipe & Fitting 28-07-2026, Tanks (KH) 23-07-2026, Garden Pipe 01-07-2026. A plant with no recent daily data isn't shown.
54 flag(s) 12/14 files · 83/93 machines · 3/3 months ›

Mould Age-in-Efficiency

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Analytics · Diagnostics · Red Flags · Recommended Actions — computed numbers, AI interpretation.
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⚠ Reconciliation issue — 1 flag(s)
Daily-first vs summary grid — Recomputed only — no summary grid
Mixed units in this view — figures are recomputed daily-first; open a single plant for a one-figure reconciliation against its final sheet.
Management Commentary AI prose · computed numbers

Across 103 mould records in this Age-in-Efficiency view, output efficiency stands at 71.8% against a machine efficiency of 68.7%, with utilisation at 82.9%, indicating that moulds are being kept in productive use for a reasonable proportion of available time. The most pressing concern is the rejection rate of 44.56%, which is exceptionally high and warrants immediate investigation into whether ageing moulds are producing out-of-tolerance parts or whether process parameters need adjustment as moulds accumulate cycles. Runner and lump waste is comparatively low at 0.3%, suggesting material handling is not a significant contributor to losses, and focus should therefore be directed squarely at reducing part rejects to recover the substantial gap between good output of 225,152 units and the ideal output benchmark of 32,560 equivalent units across this mixed-unit population.

Out.Eff
71.8%
Output
37,652 kg
189,500 Ltr
Reject %
5.3% kg
0.0% Ltr
Util.
82.9%
Runner %
0.3%
Attain.
0.0%
Monthly source — Output Efficiency & Utilisation shown. True OEE (with A/P/Q) needs daily shift logs.

Efficiency %

Detailed Data

Mould Output (kg) Ideal Hrs Actual Hrs Efficiency %
WCT-3LL-05 24,000 0.0 0.0 0.0%
WCT-3LL-07 15,000 0.0 0.0 0.0%
WCT-3LL-10 23,000 0.0 0.0 0.0%
WT-3LC-05 8,000 0.0 0.0 0.0%
WT-3LL-05 12,000 0.0 0.0 0.0%
WT-3LL-07 6,000 0.0 0.0 0.0%
WT-3LL-10 8,000 0.0 0.0 0.0%
WT-3LL-15 3,000 0.0 0.0 0.0%
WT-3LL-20 2,000 0.0 0.0 0.0%
WT-4LC-05 12,000 0.0 0.0 0.0%
WT-4LC-07 15,000 0.0 0.0 0.0%
WT-4LC-10 24,000 0.0 0.0 0.0%
WT-4LL-05 4,000 0.0 0.0 0.0%
WT-4LL-07 12,000 0.0 0.0 0.0%
WT-4LL-10 20,000 0.0 0.0 0.0%
WT-4LL-15 1,500 0.0 0.0 0.0%

Validation Flags

RECONCILE FAIL — computed output 227151.83 ≠ row sum 229166.83