FY 2026-27 → totals are summed from the daily production files for Garden Pipe, HDPE, Injection Moulding, Pipe & Fitting, PTMT, Tanks. No daily workbook exists for Jul 2026, Aug 2026, Sep 2026, Oct 2026, Nov 2026, Dec 2026, Jan 2027, Feb 2027, Mar 2027 — those months show no data.
49 flag(s)
11/15 files · 87/91 machines · 2/2 months ›
Export Data Report PDF
⚠ Reconciliation issue — 54 flag(s)
Management Commentary
AI prose · computed numbers
Segment-wise cost performance for FY 2026-27 shows capacity utilisation at 51.9%, with actual production hours of 45,993 against an ideal 85,778, indicating significant room to improve asset deployment. Output efficiency is notably low at 13.0%, driven by a sizeable gap between actual and ideal output, while quality losses remain a concern with a 3.76% rejection rate and 4.12% runner/lump scrap on total output of roughly 873,582 units. Priority actions should focus on closing the utilisation and efficiency gaps and reducing material waste, as these are the main levers for lowering segment-wise cost.
Out.Eff
13.0%
Output
873,582
Reject %
3.76%
Util.
51.9%
Runner %
4.12%
Attain.
0.0%
Monthly source — Output Efficiency & Utilisation shown. True OEE (with A/P/Q) needs daily shift logs.
Labour Cost (₹)
Detailed Data
| Segment | Output | Labour Cost | Power Cost | Solar Cost | Labour/unit | Power/unit |
|---|---|---|---|---|---|---|
| Garden Pipe | 111,963 | ₹0 | ₹0 | ₹0 | ₹0.00 | ₹0.00 |
| HDPE | 1,370 | ₹0 | ₹0 | ₹0 | ₹0.00 | ₹0.00 |
| Moulding | 216,014 | ₹0 | ₹0 | ₹0 | ₹0.00 | ₹0.00 |
| PTMT – Blow Moulding | 15,042 | ₹0 | ₹0 | ₹0 | ₹0.00 | ₹0.00 |
| PTMT – Corrugator | 14,720 | ₹0 | ₹0 | ₹0 | ₹0.00 | ₹0.00 |
| PTMT – Grinding | 101,080 | ₹0 | ₹0 | ₹0 | ₹0.00 | ₹0.00 |
| PTMT – Injection (N-line) | 122,385 | ₹0 | ₹0 | ₹0 | ₹0.00 | ₹0.00 |
| PTMT – Injection (standard) | 151,594 | ₹0 | ₹0 | ₹0 | ₹0.00 | ₹0.00 |
| Pipe | 240,129 | ₹0 | ₹0 | ₹0 | ₹0.00 | ₹0.00 |
| Tank | 365 | ₹0 | ₹0 | ₹0 | ₹0.00 | ₹0.00 |
Validation Flags
⚠
[2026-04 PIPE/PIPE M/C - 1] Rejects (330) exceed output (190)
⚠
[2026-05 PIPE/PIPE M/C - 3] Rejects (630) exceed output (400)
⚠
[2026-05 PIPE/PIPE M/C - 5] Rejects (250) exceed output (150)
⚠
[2026-04 PTMT/PTMT 80-1] Rejects (56) exceed output (13)
⚠
[2026-04 PTMT/PTMT 80-4] Rejects (96) exceed output (54)
⚠
[2026-04 PTMT/PTMT 80-5] Rejects (41) exceed output (25)
⚠
[2026-04 PTMT/PTMT 80-6] Rejects (85) exceed output (45)
⚠
[2026-04 PTMT/PTMT 110-2] Rejects (95) exceed output (83)
⚠
[2026-04 PTMT/PTMT 150-3] Rejects (34) exceed output (21)
⚠
[2026-04 PTMT/PTMT 150-4] Rejects (112) exceed output (54)
⚠
[2026-04 PTMT/PTMT 150-5] Rejects (218) exceed output (82)
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[2026-04 PTMT/PTMT 150-7] Rejects (151) exceed output (54)
⚠
[2026-04 PTMT/PTMT 200-2] Rejects (62) exceed output (14)
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[2026-04 PTMT/PTMT 200-3] Rejects (96) exceed output (49)
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[2026-04 PTMT/PTMT 250-2] Rejects (85) exceed output (53)
⚠
[2026-04 PTMT/PTMT 350-2] Rejects (55) exceed output (35)
⚠
[2026-04 PTMT/PTMT N-80B] Rejects (109) exceed output (30)
⚠
[2026-04 PTMT/PTMT N-110A] Rejects (254) exceed output (98)
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[2026-04 PTMT/PTMT N-110B] Rejects (329) exceed output (78)
⚠
[2026-04 PTMT/PTMT N-110C] Rejects (189) exceed output (5)
⚠
[2026-04 PTMT/PTMT N-110D] Rejects (193) exceed output (59)
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[2026-04 PTMT/PTMT N-110E] Rejects (59) exceed output (58)
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[2026-04 PTMT/PTMT N-110F] Rejects (34) exceed output (6)
⚠
[2026-04 PTMT/PTMT N-200A] Rejects (157) exceed output (13)
⚠
[2026-04 PTMT/PTMT N-200B] Rejects (280) exceed output (109)
⚠
[2026-04 PTMT/PTMT N-200G] Rejects (177) exceed output (83)
⚠
[2026-04 PTMT/PTMT N-200I] Rejects (259) exceed output (125)
⚠
[2026-05 PTMT/PTMT 80-4] Rejects (40) exceed output (38)
⚠
[2026-05 PTMT/PTMT 80-6] Rejects (120) exceed output (32)
⚠
[2026-05 PTMT/PTMT 110-2] Rejects (195) exceed output (114)
⚠
[2026-05 PTMT/PTMT 110-3] Rejects (166) exceed output (53)
⚠
[2026-05 PTMT/PTMT 150-4] Rejects (238) exceed output (12)
⚠
[2026-05 PTMT/PTMT 150-5] Rejects (282) exceed output (62)
⚠
[2026-05 PTMT/PTMT 150-7] Rejects (290) exceed output (52)
⚠
[2026-05 PTMT/PTMT 200-2] Rejects (71) exceed output (62)
⚠
[2026-05 PTMT/PTMT 250-1] Rejects (153) exceed output (126)
⚠
[2026-05 PTMT/PTMT 250-2] Rejects (393) exceed output (118)
⚠
[2026-05 PTMT/PTMT 250-3] Rejects (181) exceed output (20)
⚠
[2026-05 PTMT/PTMT 250-4] Rejects (167) exceed output (74)
⚠
[2026-05 PTMT/PTMT 250-5] Rejects (183) exceed output (75)
⚠
[2026-05 PTMT/PTMT 350-2] Rejects (254) exceed output (252)
⚠
[2026-05 PTMT/PTMT N-80A] Rejects (66) exceed output (24)
⚠
[2026-05 PTMT/PTMT N-80B] Rejects (138) exceed output (78)
⚠
[2026-05 PTMT/PTMT N-110A] Rejects (138) exceed output (43)
⚠
[2026-05 PTMT/PTMT N-110B] Rejects (221) exceed output (90)
⚠
[2026-05 PTMT/PTMT N-110C] Rejects (242) exceed output (5)
⚠
[2026-05 PTMT/PTMT N-110D] Rejects (222) exceed output (38)
⚠
[2026-05 PTMT/PTMT N-110E] Rejects (56) exceed output (7)
⚠
[2026-05 PTMT/PTMT N-200A] Rejects (96) exceed output (16)
⚠
[2026-05 PTMT/PTMT N-200B] Rejects (249) exceed output (99)
⚠
[2026-05 PTMT/PTMT N-200F] Rejects (139) exceed output (88)
⚠
[2026-05 PTMT/PTMT N-200H] Rejects (284) exceed output (96)
⚠
[2026-05 PTMT/PTMT N-200I] Rejects (150) exceed output (122)
⚠
RECONCILE FAIL — computed output 873581.64 ≠ row sum 974661.64