FY 2026-27 → totals are summed from the daily production files for Garden Pipe, HDPE, Injection Moulding, Pipe & Fitting, PTMT, Tanks. No daily workbook exists for Jul 2026, Aug 2026, Sep 2026, Oct 2026, Nov 2026, Dec 2026, Jan 2027, Feb 2027, Mar 2027 — those months show no data.
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11/15 files · 87/91 machines · 2/2 months ›
Glossary & Metric Help
What every term means and how it's calculated.
A Glossary
| Term | Meaning | Unit | Where used |
|---|---|---|---|
| OEE — Overall Equipment Effectiveness |
How effectively a machine runs vs ideal.
A × P × Q
|
% | All OEE views |
| A — Availability |
Share of planned time the machine was actually running.
Run Time ÷ Planned Production Time
|
% | Machine card |
| P — Performance |
Actual speed vs ideal speed.
Total ÷ ((Run Time ÷ 60) × Ideal rate)
|
% | Machine card |
| Q — Quality |
Share of output that was good.
Good ÷ Total
|
% | Machine card |
| Att. — Attainment |
Actual output vs planned / target.
Actual ÷ Planned
|
% | Machine / Plant |
| DT — Downtime | Minutes stopped during planned time. | minutes | Losses |
| units — Output | Total quantity produced. | pcs / kg / ltr | Everywhere |
| PPT — Planned Production Time |
Shift length minus planned stops.
Shift length − Planned stops
|
minutes | Availability |
| Run Time |
Time the machine was actually running.
PPT − Downtime
|
minutes | Availability |
| Good |
Good output, excluding rejects.
Total − Reject
|
pcs / kg | Quality |
| Ideal rate | Standard output per hour. | units/hr | Performance |
| Reject % |
Share of output rejected.
Reject ÷ Total
|
% | All views |
| Runner % |
Runner produce vs total produce.
Runner ÷ Total
|
kg / % | Moulding & PTMT |
| Lumps | Start-up / purge waste. | kg | PTMT |
| Utilisation |
Actual hours vs ideal hours.
Actual hours ÷ Ideal hours
|
% | Machine / Mould |
| Output efficiency |
Actual vs ideal output (or run-hours).
Actual output ÷ Ideal output
|
% | Reports |
| Mould age-in-efficiency | Efficiency % tracked against mould age. | % | Mould reports |
| Weight-loss % |
Material lost in processing.
(Material in − Material out) ÷ Material in
|
% | Compound |
| Labour cost |
Wages per kg of output, or per paid hour.
Wages ÷ Output (kg) · Wages ÷ Paid hours
|
₹/kg · ₹/hr | Cost reports |
| Power cost | Electricity cost for the period (total or per unit). | ₹ · ₹/unit | Cost reports |
| Solar cost | Solar power cost / credit for the period. | ₹ | Cost reports |
| Ideal / Actual hours | Ideal hrs = planned run hours. Actual hrs = hours actually run. | hours | Utilisation reports |
| FY — Financial Year | Apr–Mar. YoY = year-on-year vs prior FY. | — | Period selector |
| Plant / Unit · Segment | Plant = KH, VN, WB (or Unit-1/2/3). Segment = CP, PTMT, Sink, Hinges, Pipe & Fitting, Garden, HDPE, Tank. | — | Filters |
| M/C · Mould | M/C = machine. Mould = tool with cavity / cycle / pc-weight. | — | Reports |
| Machine code | Type-plant+number, e.g. TK-VN1 = Tank line, VN plant, machine 1. | — | Machine |
B Formulas
PPT
=
Shift length − Planned stops
Run Time
=
PPT − Downtime
Good
=
Total − Reject
A
=
Run Time ÷ PPT
P
=
Total ÷ ((Run Time ÷ 60) × Ideal rate)
Q
=
Good ÷ Total
OEE
=
A × P × Q
Att.
=
Actual output ÷ Planned output
Reject %
=
Reject ÷ Total
Runner %
=
Runner ÷ Total
Utilisation
=
Actual hours ÷ Ideal hours
Output efficiency
=
Actual output ÷ Ideal output
Avg output/hour
=
Output ÷ Run hours
Weight-loss %
=
(Material in − Material out) ÷ Material in
Labour cost/kg
=
Wages ÷ Output (kg)
Labour cost/hour
=
Wages ÷ Paid hours
Worked example
TK-VN1: A 87.6% × P 88.2% × Q 97.0% = OEE 74.8%
All numbers are computed by deterministic code, never by the AI.
C OEE rating bands
World-class
OEE ≥ 85%
Good
60% – 85%
Needs action
OEE < 60%
The same colours apply to Attainment and other rated metrics.